The Complete Solution from one source !

The 'Group Fourwents' Singeing Machines has been the global synonym of top rate technology for best results in the finishing treatment of woven and knitted fabrics. The Universal ‘Fourwents’ Singeing principle offers an individual adaptation to all the demanding finishing effects along with versatile applications for the range.

‘Group Fourwents’ designed the Dual-Jet Burner as well as regular Strip Type Burners are the heart of the Singeing Machines.

‘Group Fourwents’ has designed high performance Dual-Jet Burners for all machines in house. And that are successfully used world-wide, this allows Fourwents to set high standards for the quality of the singeing flame generated in the burner, which is the key function of the entire installation

‘FOURWENTS’ DUAL JET BURNER ASSEMBLY

THE ESSENTIAL FEATURES OF
THE FOURWENTS DUAL-JET BURNER INCLUDES :

  • Equal distribution of the mixer in a series of expansion and compression chambers.
  • Achieved uninterrupted flame band by exit of the gas-air mixture from two parallel slot nozzles.
  • Generation of homogeneous flame by ideal combustion of gas-air mixer within the combustion chambers formed of moulded ceramic bricks.
  • Generation of highly concentrated, high-energy flame : the prime requirement for singeing textile materials of natural, regenerated and synthetic fibers.
  • These properties clearly distinguish the Dual-Jet Burner from conventional burners, in terms of reliability, precision, performance, capacity and energy consumption.
  • Fourwents can also supply all the standard spares suitable for all branded singeing machine at short notice.

DUAL JET BURNER GAS SINGEING MACHINE FOR
WOVEN FABRICS PRE-TREATING LINES

MAIN ADVANTAGES

  • Sharp High Intensity Blueish Flame.
  • Ultra-Low Power Consumption.
  • Perfect Dual-jet Burners.
  • Lowest operating cost.
  • Super-high Flame Penetration Capability Upto 1300 °C. Flame Temperature : 1300 °C.
  • Increase world class appearance of fabrics.
  • Clear-cut visibility of woven fabric structure.
  • The value addition to your woven fabrics.

DUAL JET BURNER GAS SINGEING MACHINE FOR
OPEN WIDTH KNIT FABRICS

MAIN ADVANTAGES

  • Eliminate BIO-Polish (No effluent )
  • Less weight loss.
  • No shade change.
  • Can be done in grey.
  • No effluent. (No discharge for effluent treatment, No effluent cost )
  • Lowest operating cost.
  • On surface no pilling.
  • Increase world class appearance of garments.
  • Clear-cut visibility of knit structure.
  • The value addition to your Knitted wear / garments.
  • Attracts no dust.

DUAL JET BURNER GAS SINGEING MACHINE

BURNER ASSEMBLY & SPARE PARTS SUITABLE FOR

OSTHOFF

PAREX

KUSTER- CALICO

AND MANY MORE DUAL JET BURNER GAS SINGEING MACHINES

SPECIAL FEATURES OF
SINGE-NX DUAL-JET BURNERS

  • Chamber Structure: Nice appearance, Good seal, smoking dust no leakage.
  • Compact Design: 2 pcs. Burners in one singeing unit, each burner independent control and operation, Ideal structure, Less space occupied.
  • Constant Ratio: Scientifically gas mixing system, make sure constant mixing ratio between gas and air, Highest flame temperature, Pressure perfect singeing performance.
  • Complete Function: Tangential Singed on guide roll, Singed onto free guided fabric in vertical , Singed onto free fabric in angle less 90°, Singed onto cooled guide roll suitable for various fabrics.
  • High efficiency air blower, Suitable for consistent & strong flame.
  • Precious action achieved with different burner position with carry out burner turns and cooling roll up and down position.
  • Safe and credibility on line monitor for Smoke Exhaust Fan, Flame, Burner, Cooling Water etc.
  • New Design Electrical Control: touch screen and button operation, Auto control, auto monitor, Auto alarm and maintenance hint.

THE MAIN FEATURE

  • FOUR DIFFERENT POSITIONS AVAILABLE FOR SINGEING AS PER USERS PREFERENCE WITH COOLING ROLLERS FACILITY FOR LONG LIFE OF ROLLS AND FABRIC FLATNESS.
  • THE CERAMIC DUAL JET BURNERS TO OFFER BEST TEMPERATURE RANGE WITH OXIDIZED FLAME FOR EFFECTIVE SINGEING.
  • WE THOUGHT OUT DESIGN FOR MECHANICAL ACTION OF BEATER AND BRUSHING UNIT.
  • DESIGNED FOR CONTACT LESS BATCHING.
  • ADDITIONAL NIP SPRAYER FOR BETTER PENETRATION OF DE SIZE LIQUOR IN HYDROPHOBIC FABRIC.

BURNER POSITION ( OPERATION )

AVAILABLE BURNER SIZES FOR VARIOUS FABRIC WIDTHS

BURNER WIDTH W / W A B
1800 mm 1600 mm 1800 2392
2000 mm 1800 mm 2000 2592
2200 mm 2000 mm 2200 2792
2400 mm 2200 mm 2400 2992
2600 mm 2400 mm 2600 3192
2800 mm 2600 mm 2800 3392
3000 mm 2800 mm 3000 3592
3200 mm 3000 mm 3200 3792
3400 mm 3200 mm 3400 3992
3600 mm 3400 mm 3600 4192

BURNER ASSEMBLY & SPARE PARTS SUITABLE FOR ,OSTHOFF,
SINGE-& MANY MORE GAS SINGEING MACHINES

POS. NO. DESCRIPTION OF ITEMS POS. NO. DESCRIPTION OF ITEMS
1 FLANGE GASKET 17 SUPER WOOL ISOLATION STRIP
2 BURNER BODY (39x2400)
3 CLAMP PLATE (WITH SLOT) 18 SHAFT END - 1
4 CLAMP PLATE (WITHOUT SLOT) 19 SHAFT END - 2
5 SUPPORT (25x151x110) 20 BURNER MIDDLE RAIL (33.5x110x1796)
6 FIXING FLANGE 21 BURNER SIDE RAIL (36x71x1796)
7 THREADED BOLT SHORT 22 SPRING STEEL STRIP
8 THREADED BOLT LONG 23 GASKET (36x825)
9 FLAME SHIELDING PLATE 24 RUBBER CORD (6x1800)
10 FLAT FILTER 25 GRUB SCREW (M8x25)
11 INLET PIPE SMALL 26 SILICON RUBBER CORD FOR GAS SPRING
12 INLET PIPE LONG 27 VENT SCREW – 1/8”
13 SEALING SET 28 SPRING L=285
14 CFT O’ RING 29 BURNER FLANGE
15 O’ RING (I.D. 11 x Ø2.5) 30 CERAMIC BRICKS / RAMP BODY
16 ROUND ROD (Ø3x200) 31 SPARK PLUG

AVAILABLE BURNER SIZES
FOR VARIOUS
FABRIC WIDTHS

BURNER
WIDTH		 W/W A B
1800 mm 1600 mm 1800 2392
2000 mm 1800 mm 2000 2592
2200 mm 2000 mm 2200 2792
2400 mm 2200 mm 2400 2992
2600 mm 2400 mm 2600 3192
2800 mm 2600 mm 2800 3392
3000 mm 2800 mm 3000 3592
3200 mm 3000 mm 3200 3792
3400 mm 3200 mm 3400 3992
3600 mm 3400 mm 3600 4192
  • ‘FOURWENTS’ COMPLETE BURNER ASSEMBLY SUITABLE FOR
    SINGE-NX   OSTHOFF DUAL-JET GAS SINGEING MACHINES

DUAL-JET BURNER COMPLETE ASSEMBLY EQUIPPED WITH HIGH HEAT RESISTING CERAMIC RAMP/ BRICKS BODY FITTED WITH BURNER FLANGES SUPPORTING TUBES AND COOLING WATER CONNECTION.

READY ASSEMBLED FOR
AN INSTALLATION INTO THE EXISTING
FABRIC SINGEING MACHINES.

STANDARD BURNER SIZES AS BELLOW

BURNER LENGTH 2000/1800 mm
BURNER LENGTH 2200/2000 mm
BURNER LENGTH 2400/2200 mm
BURNER LENGTH 2600/2400 mm
BURNER LENGTH 3400/3200 mm
BURNER LENGTH 3600/3400 mm
  • ‘FOURWENTS’ COMPLETE SET OF BURNER MAIN RAIL WITH 2 NOS.
    OF SIDE RAILS AS SHOWN IN POSE NO. 20 & 21.

SUITABLE FOR SINGE-NX & OSTHOFF
DUAL-JET GAS SINGEING MACHINES

SR. NO BURNER LENGTH L = REQD. LENGTH
1 2000/1800 mm 1997 mm
2 2200/2000 mm 2197 mm
3 2400/2200 mm 2397 mm
4 2600/2400 mm 2597 mm
5 3400/3200 mm 3397 mm
6 3600/3400 mm 3597 mm

OTHER SPARES & ACCESSORIES
SUITABLE FOR DUAL-JET BURNER
GAS SINGEING MACHINES

BEATING SEGMENTS

‘PRE-BRUSHING’ PRE-CLEANING BRUSHING UNIT
( BRUSHING UNIT WITH DUST COLLECTOR UNIT )

‘FABRIC SURFACE CLEANERS’
BRUSHING AND BEATING BRUSHING UNIT

AVAILABLE FOR VARIOUS FABRICS WIDTHS

ROLLER WIDTH W / W A B C EXHAUST FAN
2000 mm 1800 mm 2000 2876 4010 4kw, 22m3/min, 1805pa
2200 mm 2000 mm 2200 3076 4210 4kw, 22m3/min, 1805pa
2400 mm 2200 mm 2400 3276 4410 4kw, 22m3/min, 1805pa
3000 mm 2800 mm 3000 3876 5010 5.5kw, 66m3/min, 2345pa
3200 mm 3000 mm 3200 4076 5210 7.5kw, 78m3/min, 2255pa
3400 mm 3200 mm 3400 4376 5410 7.5kw, 78m3/min, 2255pa

POST-CLEANING BEATER UNIT

‘FABRIC SURFACE CLEANERS’
BRUSHING AND BEATING BRUSHING UNIT

AVAILABLE FOR VARIOUS FABRIC WIDTHS

ROLLER WIDTH W/W A B C EXHAUST FAN
2000 mm 1800 mm 2000 2876 3990 5.5kw, 66m3/min, 2345pa
2200 mm 2000 mm 2200 3076 4190 5.5kw, 66m3/min, 2345pa
2400 mm 2200 mm 2400 3276 4390 5.5kw, 66m3/min, 2345pa
3000 mm 2800 mm 3000 3876 4990 7.5kw, 78m3/min, 2255pa
3200 mm 3000 mm 3200 4076 5190 7.5kw, 78m3/min, 2255pa
3400 mm 3200 mm 3400 4376 5390 7.5kw, 78m3/min, 2255pa

DESIZE OPEN WIDTH WASHING COMPARTMENT UNIT WITH
HEAVY NIP AND CONTACT LESS WINDER
DESIZE OF CELLULOSIC FIBER WOVEN FABRICS.

  • DESIZE WITH HEAVY NIP AND BATCHING CENTER OR SURFACE WINDER.
  • STAINLESS STEEL COMPARTMENT, FABRIC CONTENT UPTO 20 METERS OR CAN BE CUSTOMISED AS CUSTOMER REQUIREMENT.
  • TOP ROLLER DRIVEN OR NON DRIVEN
  • FILTER TO REMOVE THE LOOSE FIBERS OR OTHERWISE FROM THE LIQUOR
  • HEAVY NIP COULD BE 3.7 KW TO 5.5 KW DEPENDING UPON FABRIC TREATED.
  • BATCHING SYSTEM IS CENTER WINDER TYPE. THE TROLLEY IS COUPLED WITH GEARED MOTOR WITH FLEXIBLE SHAFT AND COUPLERS.

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IN INDIA & MORE THAN 28 COUNTRIES OF THE WORLD

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